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P-240: 7-Stage Powder Coating System
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System Overview:

  • Opening Size:  32” wide x 54” high.
  • Part length, max 10 ft as configured
  • Design speed is 4 fpm, <200 lbs capacity
  • In production until 04/2017
  • Very nice system that can be reconfigured as needed

System Details:

  • 7 STAGE WASH, PRE-TREATMENT SYSTEM
    • Main Control Panel with PLC burner control
    • Gusher Pumps, all stainless steel where needed
    • Manual flow control valves
    • Quick disconnect risers & quick change nozzles,
    • Pyronics (Selas) Immersion Tube Burners -  three heated stages (stages 1,3 & 5)
    • All 304 stainless steel construction, tanks and uppers - (316 stainless on stage 3)
    • Exhaust Fans  -  Entrance and Exit
    • Wash Stages
      • Stage 1     -   90 Sec.  Heated Alkaline Cleaner
      • Stage 2     -   30 Sec.  Rinse
      • Stage 3     -   90 Sec.  Heated Acid Cleaner
      • Stage 3.5  -   30 Sec. Neutralizing Rinse 
      • Stage 4     -   30 Sec. Rinse
      • Stage 5     -   60 Sec. Heated Iron Phosphate
      • Stage 6     -   30 Sec. Rinse
      • Stage 7     -   30 Sec. Sealer
  • 30’ CONVECTION DRY OFF OVEN  -  EVCO Industries
    • PLC controlled at Main Oven Control Panel
    • 1 Million BTU Pyronics (Sela) Oven Burner
    • High Volume Recirculation Blower
    • Adjustable internal ducting
    • Powered Air Seals on Entrance & Exit
    • Exhaust Fan
  • SPRAY TO WASTE POWDER BOOTH & SYSTEM
    • Nordson powder application equipment
      • 2 – Manual Sure Coat controllers, Pumps and Guns
      • 3 – Large fluidizing hoppers
  • Nordson Econo Coat Spray to Waste collector
    • Model EC 5300 (5300 CFM) auto pulsating
    • Primary / secondary filter system
    • 15 HP motor
  • Stainless Steel Booth
    • Operator openings on two sides with platforms
    • Removable door
    • In-booth part rotator system
  • 20’ CISCAN NATURAL GAS INFRARED CURE OVEN
    • PLC controlled 
    • 8 Gas Emitters – Adjustable In & Out plus Tilt
    • Rebuilt once
  • 40’ CONVECTION CURE OVEN  -  EVCO INDUSTRIES
    • PLC controlled at Main Oven Control Panel
    • 1.8 Million BTU Pyronics (Sela) Oven Burner
    • High Volume Recirculation Blower
    • Adjustable internal ducting
    • Powered Air Seal on Exit
    • Exhaust Fan
  • CONVEYOR
    • Approx 700 feet of Richard Wilcox enclosed track and chain
    • Indexing hook points every 6” @ 70 lbs. capacity per trolley
    • Richard Wilcox conveyor drive w/ variable speed drive
    • Chain Tensioner, Auto Take-up
    • Digilube auto lubrication system
    • New & used part hooks (various lengths)